Reported here https://github.com/bitcoin/bitcoin/pull/12629#issuecomment-381095603 by @Empact.  I've seen it now in a few different travis jobs, including:

https://travis-ci.org/bitcoin/bitcoin/jobs/366157920
https://travis-ci.org/bitcoin/bitcoin/jobs/366139851

From my initial investigation it seems like there may be an actual bug in block announcement, so I'm  opening this issue to track.
FlushBlockFile(!fKnown);
        nLastBlockFile = nFile;
    }
    vinfoBlockFile[nFile].AddBlock(nHeight, nTime);
    if (fKnown)
        vinfoBlockFile[nFile].nSize = std::max(pos.nPos + nAddSize, vinfoBlockFile[nFile].nSize);
    else
        vinfoBlockFile[nFile].nSize += nAddSize;
    if (!fKnown) {
        unsigned int nOldChunks = (pos.nPos + BLOCKFILE_CHUNK_SIZE - 1) / BLOCKFILE_CHUNK_SIZE;
        unsigned int nNewChunks = (vinfoBlockFile[nFile].nSize + BLOCKFILE_CHUNK_SIZE - 1) / BLOCKFILE_CHUNK_SIZE;
        if (nNewChunks > nOldChunks) {
            if (fPruneMode)
                fCheckForPruning = true;
            if (CheckDiskSpace(nNewChunks * BLOCKFILE_CHUNK_SIZE - pos.nPos, true)) {
                FILE *file = OpenBlockFile(pos);
                if (file) {
                    LogPrintf("Pre-allocating up to position 0x%x in blk%05u.dat\n", nNewChunks * BLOCKFILE_CHUNK_SIZE, pos.nFile);
                    AllocateFileRange(file, pos.nPos, nNewChunks * BLOCKFILE_CHUNK_SIZE - pos.nPos);
                    fclose(file);
                }
            }
            else
                return error("out of disk space");
        }
    }
    setDirtyFileInfo.insert(nFile);
    return true;
}
static bool FindUndoPos(CValidationState &state, int nFile, CDiskBlockPos &pos, unsigned int nAddSize)