Reported here https://github.com/bitcoin/bitcoin/pull/12629#issuecomment-381095603 by @Empact.  I've seen it now in a few different travis jobs, including:

https://travis-ci.org/bitcoin/bitcoin/jobs/366157920
https://travis-ci.org/bitcoin/bitcoin/jobs/366139851

From my initial investigation it seems like there may be an actual bug in block announcement, so I'm  opening this issue to track.
{
    
    CAutoFile fileout(OpenBlockFile(pos), SER_DISK, CLIENT_VERSION);
    if (fileout.IsNull())
        return error("WriteBlockToDisk: OpenBlockFile failed");
    
    unsigned int nSize = GetSerializeSize(fileout, block);
    fileout << messageStart << nSize;
    
    long fileOutPos = ftell(fileout.Get());
    if (fileOutPos < 0)
        return error("WriteBlockToDisk: ftell failed");
    pos.nPos = (unsigned int)fileOutPos;
    fileout << block;
    return true;
}
bool ReadBlockFromDisk(CBlock& block, const CDiskBlockPos& pos, const Consensus::Params& consensusParams)