Reported here https://github.com/bitcoin/bitcoin/pull/12629#issuecomment-381095603 by @Empact.  I've seen it now in a few different travis jobs, including:

https://travis-ci.org/bitcoin/bitcoin/jobs/366157920
https://travis-ci.org/bitcoin/bitcoin/jobs/366139851

From my initial investigation it seems like there may be an actual bug in block announcement, so I'm  opening this issue to track.
{
    block.SetNull();
    
    CAutoFile filein(OpenBlockFile(pos, true), SER_DISK, CLIENT_VERSION);
    if (filein.IsNull())
        return error("ReadBlockFromDisk: OpenBlockFile failed for %s", pos.ToString());
    
    try {
        filein >> block;
    }
    catch (const std::exception& e) {
        return error("%s: Deserialize or I/O error - %s at %s", __func__, e.what(), pos.ToString());
    }
    
    if (!CheckProofOfWork(block.GetHash(), block.nBits, consensusParams))
        return error("ReadBlockFromDisk: Errors in block header at %s", pos.ToString());
    return true;
}
bool ReadBlockFromDisk(CBlock& block, const CBlockIndex* pindex, const Consensus::Params& consensusParams)