Ladder and cable trays are known as devices used to store all kinds of conductors in order to arrange, manage and protect the conductors from being directly affected by the outside environment. So, how are cable ladders and cable trays manufactured? To learn more about this product, let’s with P69 Mechanical Factory learn about the production process of cable ladders and cable trays through the article below.
What is a cable tray?
Cable tray ladder, also known as ladder tray, electric ladder or cable ladder is a guide ladder used for the installation of electrical cables, wires, auxiliary for the construction industry, electricity… of construction works such as schools, apartment buildings, buildings, offices, etc. factory…
The production process of cable ladders, cable trays
Here are the production steps that many people are curious about. Let’s go through the steps with P69 Mechanical Factory!
Step 1: Calculate the optimal size of ladder and cable tray
Before production, it is necessary to calculate the size of cable ladders and cable trays to suit the technical requirements of the project. This will ensure that the manufactured cable ladder and cable tray have enough space to arrange and manage all kinds of conductors. As well as ensuring the certainty and durability of the product during operation and use.
Step 2: Choose the right type of cable ladder and cable tray
In order for products to meet quality standards and save costs, choosing the type of cable ladder and cable tray plays an extremely important role.
Depending on the technical requirements of the customer, the manufacturer will process one of the following types:
- Cable ladder
- Cable tray
- Cable tray (perforated cable tray)
And choose materials and surface treatment according to environmental conditions:
- Cable tray ladder using powder-coated black corrugated iron
- Cable tray ladder using hot-dip galvanized black corrugated iron
- Cable tray ladder using electroplated black corrugated iron
- Cable tray ladder using zam corrugated iron
- Cable tray ladder using aluminum sheet
In addition, the manufacturer must check the details of thickness, width and length of the details before deploying the design/construction drawings.
After having agreed with the customer the appropriate design. The production unit transfers construction drawings to the workshop for production.
>> Please see more product Downward Elbow Ladder Tray of P69 Mechanical Factory
Step 3: Cut the workpiece according to the calculated size
Depending on the size of the cable ladder, cable tray, workers cut corrugated iron into accurately calculated billets. Ton ensures smooth, no rust, warping. The thickness of corrugated iron is sufficient with the requirements of the customer.
Step 4: Processing holes according to the requirements of cable ladders and cable trays
The billets are put on the CNC machine to punch holes according to the design drawings. With CNC machines, cable tray ladder products have high aesthetics and accuracy, helping to improve product quality and accuracy in the installation process.
Step 5: Folding and folding to form cable traps and cable trays
The billet after punching will be transferred to the bending machine, folded according to the designed dimensions and structure. For the product that is a cable ladder, at this stage it is necessary to weld the shaped details to create a solid product.
Step 6: Check the cable ladder and rough cable tray before painting the surface
Raw products – after being finished processing, the details of joints and welds will be carefully checked; the specifications such as length, product width. After meeting the requirements, the raw product will be subjected to surface treatment.
Step 7: Clean, wash and paint the surface of the product
Depending on the technology (powder coating, hot dip galvanizing, electroplating, …) the raw product will be thoroughly cleaned according to the standards. This is a very important step to ensure the finished product has a beautiful and durable coating over time. After cleaning, the product is painted with a surface coating according to the requirements of the customer.
Step 8: Check, pack, deliver products to customers
The finished product is subjected to a final quality check.
The product must fully meet the design size criteria; firm structure, no warping, denting; the coatings are even, smooth, beautiful before shipment. The product is then carefully packaged and handed over to the customer.
Why should you buy products at P69 Mechanical Factory?
Mechanical factory P69, proud to be the number 1 unit in the market providing mechanical processing products.
Here, we own a team of designers, technicians, and experienced workers. Thoroughly trained and highly skilled.
The system of equipment, machinery and technology is invested in the most modern and advanced. Commit 100% product quality, guarantee genuine products.
Customers can directly inspect the product before importing it. Refund if found counterfeit goods.
Various models, designs and product categories to meet the diverse needs of customers. Professional transportation and installation support. The most competitive quote in the market.
So what are you waiting for, hurry up and contact us for a consultation
Contact information P69 Mechanical Factory
Address: Km 18, Thang Long Boulevard, Thach That Quoc Oai Industrial Area, Hanoi
Headquarters: No. 06/165C, Xuan Thuy, Cau Giay, Hanoi
Telephone: 09666 86 969
Hotline: 0989 188 982