The manufacturing of pickleball paddles first requires the face and core material followed by the assembly of the handles, cap, and rim.
Having this in mind, let’s know in detail how pickleball paddles are made.
how to make a pickleball paddle?
The manufacturing process of the pickleball paddles consists of the following 3 steps.
First Step: The Core and Face of Pickleball Paddles
First of all, the initial step of making pickleball paddles is the core and face. The face is the area of the paddle with which you make strike the ball.
However, the core makes the heavy portion of the paddle. The core of the pickleball paddles looks like a honeycomb.
Now we should look ahead for the construction materials of the core and face to know how pickleball paddles are made.
Pickleball Paddle Material
Let’s go through the construction materials needed to make the pickleball paddles and also find what is the best material for Pickleball paddles.
Materials for the Core of Pickleball Paddles
Polymer / Polypropylene Core Paddles
The polymer material with a honeycomb design is so smooth and soft. It also does not make noise. It is a combo of multiple plastics and comes with a spacious design.
Additionally, it gives you efficient power for a perfect shot.
Aluminum Core Paddles
The paddle cores composed of aluminum are liked for their good control.
But you should keep in mind that these paddles don’t provide you with efficient power. It also produces a bit of noise.
Nomex Core Paddles
Nomex paddles are lighter in weight and produce noise more than the other materials. But its good thing is that it makes the core denser and hence provides good control and durability.
Materials for the Face of Pickleball Paddles
Let’s straight away jump into the construction materials required for making the face of the pickleball paddles. These materials can prove helpful in protecting the core.
Graphite Face Paddle
Graphite is one of three durable materials required to make the pickleball face. It proves helpful for making an effective spin. It has lightweight.
Thus, pickleball paddle’s face made up of graphite could be feasible to carry as well. But it is a bit expensive and not available easily.
Carbon Fiber Face Paddle
The paddle face composed of polycarbonate material is the sturdiest one. Moreover to its pros, it has a lighter weight in comparison to the other materials.
But its drawback is that it does not has good power. At the same time, it provides you with enough control.
Fiberglass Face Paddle
It would not be wrong to say that fiberglass has been famous among the pickleball paddle materials. Fiberglass is affordable.
However, it has got less durability as compared to the other two materials. But its advantage is that it provides you with good power ability.
Second Step: Assembling the Handle
In the assembly of paddles, first, its head is made from some sturdy material. Its bottom is broadened by using the same material to make the handles.
Once the fundamentals have been completed, the assembly of the handles starts.
Accordingly, a cap is attached to the lower side of the handle for the starters followed by the formation of the grip.
Basically, Pickleball paddle manufacturers use a foamy material, which is capable of wrapping around the handle to form a good grip.
In this way, it prevents the paddles from slipping off your hands during playing pickleball.
Third Step: Connecting the Rim and Cap
When the grip is attached to the handles, then comes a point to attach the rim to the paddles. It is done by hand and doesn’t require any complexities.
Basically, the main objective of the rim in the pickleball paddles is to provide protection to the paddles.
Since players may drop the paddles unconsciously, thus the rim will protect the core from any possible damage.
Another purpose of the rim is to make the honeycomb design prominent. This way the rim allows you to hold the paddles in a good combined way.
End of the Procedure
At the end, when the overall assembly of the paddles has been completed then the shipping of the paddles to the customers comes.
Many clients also provide warranty along their products. So that you can easily return within the suggested time in case of any manufacturing defect.
Final Thoughts on How Pickleball Paddles are Made
Consequently, you should know that it is the basic overview of how pickleball paddles are made and hence has more effort behind the scenes. Along with the advancements in technology, there are a lot of improvements going making the paddles as advantageous as they could be.
I am Michael Wanner, an experienced and educated expert in the field of pickleball. I hold a degree in Sports Science from Cleveland State University, Ohio, USA. My expertise lies in the technical aspects of pickleball and how to play it effectively. I have spent many years playing and coaching pickleball and have a wealth of knowledge to share with my readers. I am a valuable resource for anyone looking to improve their pickleball skills and strategies.