The amount of heat generated by an engine is the equivalent of that required to heat a large house in winter in very cold climates!
As engines and vehicles become smaller and more powerful they generate even more heat in a confined space, and aerodynamically efficient body designs tend to direct air away from, rather than into, the engine bay.
When an engine stands idle in cold weather, water in the cooling system will expand as it freezes, and this can have sufficient force to crack the engine block or radiator.
An effective coolant must therefore:
- Contain good heat transfer properties
- Have a higher boiling point and lower freezing point than water
- Prevent corrosion and erosion
- Resist foaming
- Be compatible with cooling system component materials
- Be compatible with hard water
- Resist sedimentation
- Be as chemically stable as possible
A concentrate, usually made of Ethylene Glycol together with some protective additives, is mixed with water to produce coolant. Propylene Glycol, which is non-toxic, is sometimes used in the mixture, as well as, or even instead of, the more toxic Ethylene Glycol.
Glycol does not absorb heat as effectively as water, but when added to water it has the ability to lower the fluid’s freezing point as well as raise its boiling point.
A common Glycol to water ratio used is 50:50.
This will lower the freezing point of the fluid to minus 39°C and raise the boiling point to 108°C. Manufacturers can recommend other specific mixture ratios, but below 33.5% Glycol the coolant will give inadequate freeze protection, and above 65% Glycol the mixture has inadequate heat absorption.
There are three types of additives used in coolants:
- Conventional or inorganic additives
- Organic additives
- Hybrid mix of the two
A fully formulated coolant is comprised of a careful balance of ethylene or propylene glycol with rust inhibitors, corrosion inhibitors, scale inhibitors, pH buffers for the acid to alkaline balance, anti-foaming agents, and reserve alkalinity additives.
Coolant should be changed at recommended intervals because some of the additives will age and deteriorate over time, reducing the effectiveness of the coolant.
While some coolants are compatible with others, changing the chemical balance in the cooling system can affect coolant performance, so mixing different types of coolant is not recommended.
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