Air Compressors in Electronics
Air compressors are frequently used to power a wide variety of electrical and electronic devices. The potential energy stored in compressor tanks is released in a controlled manner in the form of kinetic energy to provide the power required to actuate pneumatic devices or to perform cleaning operations.
Numerous electrical tools make use of compressed air, including nail guns, air staplers, air sanders, spray guns, and sandblasters. However, the use of air compressors extends far beyond home and construction tools. Robotics, 3D industrial printers, hi-voltage pneumatic circuit breakers, conveyor systems, and myriad other industrial machines all use compressed air systems.
How Are Air Compressors Used in Electronics?
Compressed air is used extensively in the fabrication of electrical and electronics devices. The low impact nature and high energy conversion efficiency of compressed air make it a preferred option for a wide range of industrial purposes. One of the primary uses of compressed air in electronics is printed circuit board (PCB) cleaning. Compressed air provides a non-obstructive, low impact, and non-abrasive way of removing unwanted matter from these sensitive electronic components after production.
Compressed air is also used to operate pick-and-place equipment. These robotic machines are used for high-speed, high-precision placement of various electrical components including capacitors, resistors, and integrated circuits on printed circuit boards. Pick-and-place machines are also used in manufacturing industries to transport items from one process to another.
Controlled amounts of compressed air are delivered to specific parts of the robot via a tubing system and efficiently converted into mechanical energy. Pneumatic systems are seen as a viable replacement for servo, electric, and hydraulic powered systems in many applications.
Air compressors can be used in numerous other electric and electronic applications including:
- Cable pressurization
- Surface mounting technology, de-soldering, and test equipment in electronics manufacturing
- Telescopic antennas
- Air knives in the production of electronics
Electric Air Compressors for Electronics
Electric air compressors use electric motors to store potential energy in the form of pressurized air. Though less expensive than their gas-powered counterparts, these compressors require a closely situated electrical power source since they cannot be used with extension cords.
Electric air compressors typically feature start and stop switches, which take appropriate action depending on the measured pressure levels. Electric compressors are also relatively quiet and do not emit hazardous fumes, making them ideal for indoor use.
Available in portable or permanent styles, electric air compressors are best suited for smaller jobs.
Recommended Air Compressor Products for Electronics
Compressed Air Systems has provided various air compressor solutions for numerous electronics manufacturers. We highly recommend the following reliable products for the operation, maintenance, and manufacture of electronic devices:
- Kaeser & Powerex oil-free compressors
- Nano process chillers
- Kaeser smart pipe and low-flow CEJN air guns
- CEJN air gun, coil hose, and hose reels
- Nitrogen generators
At Compressed Air Systems, we provide a broad range of air compressor solutions for use in the electrical and electronics industries. If you would like to view our different compressor products or learn more about our other products and services, please check out our electronics product line.