Hydraulic fluids with reduced environmental impact can provide sustainable solutions that support both environmental and economic goals, writes Shankar Karnik.
To promote products with environmental benefits, many hydraulic manufacturers use terms such as ´biodegradable´, ´aquatic toxicity´, ´energy efficient´ and no sheen´. Since manufacturers often define these terms differently, it is important to understand what they mean and how they can affect productivity goals and environmental initiatives.
By using this information as a guide, maintenance professionals will be able to make a better informed decision about which fluids will meet their performance and environmental needs.
Biodegradability is the chemical breakdown of materials, such as petroleum products, by living organisms in the environment. The biodegradation process relies on certain microorganisms, such as bacteria, yeast and fungi that break down molecules for sustenance. Certain chemical structures are more susceptible to microbial breakdown than others, for example vegetable oils will biodegrade more rapidly than petroleum oils. There are two main types of biodegradability, inherently and readily, as defined in the Organization for Economic Cooperation Development (OECD) Guideline for Testing of Chemistries - Annex.
Inherently biodegradable- classi¡fication for a product that has a biodegradation better than 20 per cent in 28 days or 12 weeks, which includes most, if not all mineral oil lubricants (up to ISO VG 320).
Readily biodegradable - classi¡fication for a product that has a biodegradation of more than 60 per cent within 28 days, which precludes most, if not all, mineral oils.
There are numerous benefits a biodegradable hydraulic fluid can deliver, for example less environmental impact if the hydraulic fluid breaches containment. With that in mind, it should be noted that specific types of biodegradable fluids can impact the performance of hydraulic oil differently.
Vegetable-based fluids - are gene¡rally more readily biodegradable, but may not provide comparable service life to that of a conventional mineral hydraulic fluid.
Synthetic ester-based fluids - deli¡ver a more biodegradable formulation than conventional mineral oils, and can have an extended service life.
The response of water-based organisms to chemicals or physical agents is called aquatic toxicity. The negative effects of aquatic toxicity can range from mortality to impaired reproduction or growth abnormalities.
Hydraulic fluids with ´low aquatic toxicity´ generally are tested against OECD standards:
OECD 202 (daphnia water flee), or OECD 203 (fish) testing, where greater than 50 percent (LC50) of test subjects survive at 1,000 parts per million hydraulic fluid dosage. Additionally, there can be a misperception that any hydraulic fluid that does not contain zinc can be considered to have a low aquatic toxicity. While zinc content can influence aquatic toxicity test performance, claiming a product is ´zinc-free´ may not correlate directly to low aquatic toxicity if other harmful agents are present.
All lubricants, including hydraulic fluids, are designed to minimise energy input by reducing the friction between moving, sliding or rotating parts. Efficiency gains in hydraulic fluid performance are obtained through excellent viscosity control, which includes shear stable, high viscosity index (VI) fluids and reduced traction coefficients.
Energy efficiency benefits are best tested and validated based on ASTM D7721 ´Standard Practice for Determining the Effect of Fluid Selection on Hydraulic System or Component Efficiency´. This protocol is a standardised method of testing that compares a lubricant´s energy efficiency to a conventional mineral oil-based fluid. CO reductions can be achieved through fluids that reduce energy consumption. Hydraulic fluids with energy efficiency benefits can also reduce the energy used per work cycle, resulting in lower operating costs.
Sheen vs no sheen
The decision to select a sheen generating hydraulic fluid instead of a no- or limited-sheen hydraulic fluid should be based on the following:
Oil sheen - allows for faster leak detection and aids in determining the source and severity of the oil spill No or limited sheen - are at greater risk of going undetected and may result in greater environmental harm. Though not visually appealing a sheen-generating hydraulic oil helps reduce environmental impact through detection. When comparing the environmental impact of sheen to no sheen hydraulic fluid characteristics, there has been no discernible difference in toxicity to plants and animals.
Hydraulic system performance
The service life of a hydraulic fluid should also be considered when evaluating a product to help reduce environmental impact. Companies should use hydraulic lubricants that deliver strong keep-clean performance, wear protection and contamination control.
The performance and service life of hydraulic fluids is dependent on many factors, including the base oil, typically:
Hydraulic fluids with reduced environmental impact can provide sustainable solutions that support both environmental and economic goals. Proper product selection starts with matching application needs with the right lubricant technology.
The author is Asia Pacific Mobil SHC Brand Manager & Energy Advisor, ExxonMobil Lubricants. www.mobilindustrial.com