For some reason or another, the Hackaday tip line sometimes sees a short burst of submissions for the same project. The latest one of these was for toaster oven reflow stations. They’re both great builds and different approaches to making a useful tool out of home appliances.
First up is [Richard]’s build. he ended up with a fairly high-end build using a Rocket Scream Reflow Oven Controller Arduino shield. This shield accepts a normal K-type thermocouple and controls an external solid state relay with the Arduino’s PID library. [Richard]’s build has a few neat additions – a properly dremeled enclosure, computer fan, and a welding blanket for insulation. Now that we think about it, it’s odd we’ve rarely seen any sort of insulation in these reflow oven builds.
Next up is [Ray]’s version of a Black & Decker reflow oven. While not as fancy as [Richard]’s build, this one does have a few features that make it very interesting. Instead of messing around with thermocouples, [Ray] simply took a digital kitchen thermometer – a neat tool that already a thermistor in a compact metal probe – and read the analog value with an Arduino. To control the power, [Ray] is using a cheap 433 MHz radio transmitter to control a few remotely operated power sockets. It’s a very clever and inexpensive replacement for a SSR, especially since [Ray] had these power sockets just lying around.
So there you go. The same tool, built two different ways. A great demonstration of how you can not only build anything, but you can build anything any way you want.
We don’t know how [Ben Krasnow] gets his hands on so much cool hardware. This time around is a bit of vintage tech: a thermocouple vacuum gauge.
The part seen above, and represented in the schematic, is the sensor side of things. This is interesting enough by itself. It has an air chamber with an electric heater element in it. When air is present it dissipates the heat, when under vacuum the heat builds and causes the thermocouple to generate some voltage on its connections.
Keep watching his presentation and things get a lot more interesting. The original unit used to measure the sensor is a throwback to the days when everything had sharp corners and if you were running with scissors you’d eventually teach yourself why that’s not such a good idea. The designers were rather cavalier with the presence of mains voltage, as it is barely separated from connections grounding the case itself.
Want to see some of the other cool equipment he’s got on hand? How about a CT scanner he built.
Continue reading “Thermocouple vacuum gauge teardown”
When working with chemical reactions it may be necessary to test the purity of the components you’re using. This is especially true with hobby chemists as they often acquire their raw materials from the hardware store, garden center, or pool supply. [Ken] figured out how to get around the $500 price tag of a commercial unit by building this DIY melting point test apparatus.
In this image he’s using a thermocouple to monitor the temperature of the melting surface, but mentions that you can do this with an inexpensive dial thermometer and will still have great results. That melting surface is the hexagonal head of a bolt which he drilled out to provide a concave surface for the test compound. Inside the PVC pipe is the heating element from a 40W hot glue gun. He wrapped it in fiberglass fabric which is sold in the plumbing supply to protect the area around pipe joints during soldering. The rotary light dimmer feeds the electricity to the element, allowing for adjustments to the ramping speed.
Whether you take it as a single shot or a double, a great Barista want’s to know the details on what’s happening with the espresso machine. [Tobi] was happily generating the morning cup when he realized that the needle-thermometer on his machine wasn’t working any longer. Instead of shelling out a lot of money for a direct replacement, he built his own display and controller for this espresso machine (translated).
He had a few goals with this hack. Obviously he needed to replace the temperature meter, but he also wanted a colorful display and some timing options. He was able to get his hands on a nice little OLED display that would fit in the vacated opening and it only cost a few bucks. He’s got his own mini-mill which came in handy when fabricating a board to host the ATmega16 which drives add-on, but he also used it to make a bracket for the screen replacement.
Now his machine is fixed, looks a bit more modern, and it has more features which are shown off in the video after the break. If you’re looking to add some custom circuitry to your coffee ritual you may also take some inspiration from this similar espresso machine hack. Continue reading “Espresso upgrade gives you more data with your caffeine”
Since we are in the midst of featuring a wide assortment of ATtiny hacks, [Kenneth] wrote in to share a project he has been developing over the last few months, the SerialCouple.
Most all development platforms have the ability to function as an analog to digital converter, but you don’t always need a full-featured board when all you require is serial output for your computer. With his SerialCouple board, [Kenneth] is trying to take some complexity out of the process by building a standalone thermocouple ADC board. The SerialCouple is designed to take analog readings from a thermocouple, converting them to digital values that can be sent to any device over a serial connection. The grunt work is done by a Maxim MAX31855 chip, which converts the thermocouple’s analog data to digital temperature readings. The digital representation of the temperature is then retrieved by the on-board ATtiny2313, which sends the data out the serial port.
If a standalone thermocouple ADC board is something you’ve been looking for, be sure to swing by his site to take a look at his code and schematics.
Continue reading to see a short video demo that explains how the SerialCouple works.
Continue reading “ATtiny Hacks: SerialCouple – A standalone thermocouple ADC board with serial out”
Add to you bench tools by building this hot air reflow station. [Tobi] had a difficult time and was getting frustrated with the reflow oven he was building. He ditched that and set out on this project after drawing inspiration from a hot-air pencil project.
Pictured above is the business end of the device. On the right you can see the tubing that delivers air from an aquarium pump. At the center of the probe is a glass tube containing the heating element. A thermocouple is monitored by an ATmega644 to maintain the desired air temperature which can be dialed in on the base unit. This thing can put out air that’s around 500 degrees Celsius which has cause some problems with melted tubing and singed spacers. The final design includes a cover that fits over everything and hopefully provides adequate thermal isolation for the user’s hand.
[Tobi’s] base unit include faceplates for the front and back milled out of copper clad board. This really makes the tool look a bit more trustworthy. He assures us that there is a demonstration video on the way.
[mightyohm] put together a nice piece of lab kit. It’s a PID controlled hot plate. The plate is capable of reaching 500F, hot enough to do SMD reflow soldering. The large chunk of metal has a hole drilled through the center to contain a cartridge heater. A thermocouple is used to monitor the temperature of the plate. Ceramic standoffs separate the plate from the rest of the device, but he still needs to come up with a way to stop the radiant heating. The control box houses the surplus PID controller along with the power switch and solid state relay (SSR).