Rapid prototype tooling is a method used to simplify the structure of mold in rapid injection tooling. Doing so helps to minimize the cost of the process and shorted the lead time for production. Rapid prototype tooling can be applied as a bridge tooling method. Rapid bridgetooling is also beneficial as it helps to foresee and avoid likely production problems. It is a method of production that companies use to gain a competitive edge over their fellows.
How does rapid bridge tooling work?
Rapid bridge tooling is applied as a complement to rapid prototyping. In rapid prototyping, 3D printed prototypes are manufactured using specs from CAD generated plans. Rapid bridge tooling helps to fasten the process by reducing the time cycles. Rapid bridge tooling works by working out the flaws of the products in production, allowing for designing an effortless plan that does not leave any room for mistakes.
The rapid bridge tooling machine handles the production cycle by clamping each time the mold combines and casts apart. They are usually made using sturdy materials that can handle extremely high temperatures applied in the production process. From the frame to the finishing surface, the entire machine is made with high-quality materials. Rapid tooling can be used in different manufacturing modes, including laser sintering technology and bridge tooling, as seen in this post.
Advantages of rapid bridge tooling
Below are some benefits of this mode of production;
1. Production of high-quality parts
Rapid bridge tooling helps in the production of high quality and attractive parts. It gives manufacturers a chance to produce high-quality parts fast without compromising on aesthetics and value. It helps to highlight the possible challenges that are likely to occur in production. By doing so, it helps to ensure that the final results are perfect. The quality of the parts that are produced also depends on the materials used and the geometry.
2. Helps to fasten the process of production
Rapid tooling helps to accelerate the process of parts production. It is incredibly commonly used in the car production industry. Manufacturers use this method to accelerate the production of different parts of modern cars like custom plastic parts. The technique helps to ensure that all the manufactured elements are 100% identical while also providing a speedy production. By eliminating all the likely flaws, the production is automatically accelerated. This method helps to give companies an edge over others.
3. Reduces the cost of production
Rapid tooling is a cheap way of production. First, since the process of production is accelerated, there are less energy and labor costs involved. It is also less costly. After all, there are fewer materials used because there is no need to cut the parts or go through other grinding processes.
Initially, rapid tooling was designed to work using plastic and resin only. However, as the years went by, new technology has made it possible for the technique to be applied with other materials like metals. However, the new materials require advanced machines and the use of specialized software.