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The increase in the population creates an increased demand for construction activities with eco-friendly, sustainable, and high-performance materials. Insulated concrete form (ICF) is an emerging technology that satisfies the sustainability demands of the construction sector. ICF is a composite material (a combination of expanded polystyrene (EPS) and geopolymer concrete (GPC)) that enhances the performance of concrete (such as thermal insulation and mechanical properties). To investigate the axial strength performance, five different types of prototypes were created and tested. Type I (without reinforcement): (a) hollow EPS without concrete, (b) alternative cells of EPS filled with concrete, (c) and all the cells of EPS filled with concrete; and Type II (with reinforcement): (d) alternative cells of EPS filled with concrete; (e) and all the cells of EPS filled with concrete. Amongst all the five prototypes, two grades of GPC were employed. M15 and M20 grades are used to examine the effectiveness in terms of cost. For comparing the test results, a reference masonry unit was constructed with conventional clay bricks. The main aim of the investigation is to examine the physical and mechanical performance of sandwich-type ICFs. The presence of polystyrene in ICF changes the failure pattern from brittle to ductile. The result from the study reveals that the Type II prototype, i.e., the specimen with all the cells of EPS filled with concrete and reinforcement, possesses a maximum load-carrying capacity greater than the reference masonry unit. Therefore, the proposed ICF is recommended to replace the conventional load-bearing system and non-load-bearing walls.
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