15 Sep Punch Press Cutter Machine
Punch presses are large machines with either a ‘C’ type frame, or a ‘portal’ (bridge) type frame. The C type has the hydraulic ram at the top foremost part, whereas the portal frame is much akin to a complete circle with the ram being centered within the frame to stop frame deflection or distortion.
C type presses have a bed plate which is used to lock the die bottom bolster. For locking the die, T bolts are used and so this plate contain ‘T – slots into which t- bolts are slid in. These slots are placed diagonally and with a slot horizontal to the longer side of the plate, is the general practice.
These slots run up to a central hole made in the plate, the hole being large enough to accommodate another bush with a hole, the hole being used for dropping the punched part to the bottom of the press.
The top of the tool butted against a vertical sliding ram with a clamping system which accommodates only a particular diameter of a threaded cylindrical member called the “shank” of the tool. The bottom portion of the tool is locked to the bottom bed plate and the top portion of the tool is locked to the sliding ram.
Top and bottom portions of the tool are generally guided by suitable pillar and bush assemblies, which gives safety to the punching elements of the tool.
Generally the tool is placed slightly above the bottom bed plate by providing two parallel blocks accurately ground to the same size. This is a necessary action since many tools, scrap (cut pieces which are a waste) is discharged through the bottom element of the tool, not necessarily in the centre of the tool. the scrap or the blank ( the required portion ) come out from the die at different places .
These have to be taken out horizontally from between the parallels placed. Otherwise they get accumulated inside the tool itself and cause severe damage to the tool.
In very heavy presses with higher tonnage, The sliding ram has also a thick plate with T slots for locking the top plate of the tool (called the top bolster). In such cases the threaded cylinder called shank is not attached to the tool. The clamps are either mechanical (manually operated using spanners ) or air operated varieties.
Turret type punch press machines have a table or bed with brushes or rollers to allow the sheet metal workpiece to traverse with low friction. Brushes are used where scratches on the workpiece must be minimized, as with brushed aluminium or high polished materials.
A die set consists of a set of punches (male) and dies (female) which, when pressed together, form a hole in a workpiece (and may also deform the workpiece in some desired manner).
The punches and dies are removable, with the punch being attached to the ram during the punching process. The ram moves up and down in a vertically linear motion, forcing the punch through the material into the die.